Posts Tagged ‘Metal Working’

The History of Metal Working

Friday, June 12th, 2009

The development of metal and the art of forming metal have come a long way over the years. Prior to the discovery of metal, people used simple tools made out of bone and wood. Soon, however, fire was discovered and eventually ancient humans discovered that adding heat to certain rocks, more accurately described as ores, could free the metal from the rock. With the discovery of fire, eventually evolved the art of extracting and smelting metals, and forming them into usable objects. Such a practice is commonly referred to as metal working.

During early historical periods, precious metals had value attached to them. Metalworkers, therefore, used the metal to make religious artifacts, jewelry, keepsake items, tools for specific trades and weapons. Metals were formed by artisans, blacksmiths, atharvavedic practitioners, and alchemists. These metalworkers became increasingly important as time past and metal became more necessary.

Metalworkers were considered to be very valuable members of early societies. As more and more items and tools began to be made out of metals, more people were needed who were skilled in the craft of metal working. These so called metalsmiths were important for maintaining the economic stability of a civilization. Objects made out of metal were necessary for industry, farming, jewelry making and defense purposes. The necessity of metal items contributed to making the metalworker and invaluable member of society.

Today, the art of working with metal provides several occupations and trades. Many people specialize in forming and shaping metal. Techniques have definitely changed since ancient times and much of the forming of metal is done by machines. For example, the technique of roll forming is completed by using quality roll forming equipment. Roll forming is a technique used to bend a long strip of metal into a specified cross-section. A roll forming machine consists of several consecutive rolls that continuously bend the metal into shape. Each set of rolls, also known as strands, only bend a small part of the metal. The metal is past through the roll forming machine until it meets the specifications.

The Process of Metal Working

Friday, April 24th, 2009

Today, metal is commonly used without putting much thought into the process of extracting and forming the metal. In fact, many careers exist solely for the purpose of manipulating metal and metal ores. When the average person picks up a screw driver to fasten a sconce to the wall, they do not often take time to think of the process that was used to shape the metal sconce or fabricate the screw or form the screw driver. However, centuries of developing technology and trial and error have helped modern people develop techniques for manipulating metal into the tools and objects that we use daily.

Metal working, like it sounds, refers to the art of working with, and shaping, metal to create individual parts, assemblies or large scale structures. Because metal working encompasses a broad variety of goals, it includes a wide range of skills and tools used to practice the trade. Generally, there are three categories in the metal working process. These categories are forming, cutting and joining.

Forming is the process of reshaping metal into a new shape. Methods of forming metal aim to reshape the metal without removing any of the material. Basically, with forming, metal is manipulated from one shape into another without doing anything to add or take from the original piece of metal. Two main methods are used to form metal, 1) the application of heat and 2) by using mechanical force. Heat is applied to both melt metal down completely and mold it into a new form, or heat can also be applied to make the metal soft and malleable so that it can be more easily manipulated by mechanical force.

A metal forming machine such as a roll former is an example of a device used to shape metal with mechanical force. The goal of roll forming is to slowly shape a long strip of metal by rolling it through a machine that consists of several consecutive rolls that continuously bend the metal into shape. Each set of rolls, also known as strands, only bend a small part of the metal. The metal is past through the roll forming machine until it meets the specifications. The machines that shape metal in this way are referred to as rollformers. Such machines are examples of the progress made in the metal forming process.